Site Characterization and Transport Measurements using the
Unsaturated Flow Apparatus (UFA)
Potential Cost Savings Analyses Prepared for EM-50
This analysis was prepared by the Office of Technology Development (OTD) with inputs from the field to provide an initial
estimate of the savings which can be obtained from the use of the UFA for
characterizing all porous media, especially soils, rocks, cements, ceramics, and
sludge, with respect to most fluids, e.g., water, waste effluent, and organic solvents.
These cost savings estimates are considered to have a range in uncertainty of ±20%.
CONCLUSIONS:
- This analysis gives a clear indication that the UFA Technology has an economic
advantage over the baseline, and furthermore, that the baseline methods cannot
even provide data for many of the conditions and situations for which the UFA can
operate. The biggest savings are time and effort. The UFA can provide results in
days instead of years as with the baseline methods. The UFA was developed so that
maintenance costs are low.
- The time savings in analyzing 3,000 samples across the United States Department of Energy (USDOE)
Complex is at least a factor of ten, i.e., twenty UFAs operating over five years versus
ten baseline laboratories operating over fifty years. The cost savings depends
strongly upon the project requirements and is related to the time savings and
the increased quality of the results using the UFA method, but can also be
estimated as a factor of five. However, because the UFA provides data not
obtainable by the baseline methods for many situations and conditions of
concern to DOE, and because the UFA can address expedited response actions
and other time-dependant situations, the savings are actually much greater.
BACKGROUND:
There is a great need for understanding contaminant distribution and flow behavior in
subsurface environments at DOE sites in order to develop effective site restoration
strategies, expedited response actions, and defensible predictions of contaminant
migration and impact. The UFA method is an innovative technology for rapidly and
accurately determining the transport properties directly in almost any porous media
such as soil, rock, cement, ceramic or sludge, with respect to almost any fluid,
including water, waste effluent, oils and organic solvents. The most important
transport properties requiring measurement are the hydraulic or fluid conductivity of
any liquids (units of cm/s), the retardation factor or chemical behavior of the migrating
contaminants, and the composition of the pore fluids. The alternative to the UFA
method is to rely on extrapolations of contaminant behavior from less reliable
assumptions which could result in a higher risk of not choosing the most appropriate
restoration strategy for a particular situation. Inadequate predictive capability in this
area will lead to loss of time, money, and credibility for DOE in meeting its long-term
restoration goals. This technology has been demonstrated and is now commercially
available.
The objective of this document is to evaluate the cost effectiveness of this technology
versus the baseline technologies of traditional soil columns and curve-fitting
estimation techniques. Evaluation is based upon references (1), (2), (3) and (4). The
following are brief descriptions of the technologies
- Baseline Soil Columns
This baseline technology consists of packing a hollow tube with the porous
media and dripping fluid in the top at some fixed rate, and waiting for the flow rate out
of the bottom to equal that rate, called hydraulic steady-state. Using traditional
methods, the time required to reach hydraulic steady-state depends strongly upon the
material, but is linear with the hydraulic conductivity, i.e., if it takes an ordinary soil
1 year to reach steady-state at 10-7 cm/s, it will take 10 years to reach steady-state at
10-8 cm/s, and 100 years to reach steady-state at 10-9 cm/s. Since it is necessary to
attain steady-state at or below 10-7 cm/s for materials at most western DOE sites, this
can be time-prohibitive. To run experiments for years involves extensive space, time
and manpower requirements that are difficult to maintain, and whose costs are not
reflected in standard quotations and prices.
- Baseline Curve-Fitting Estimation Techniques
This baseline technology consists of packing a hollow sample tube with the
porous media, saturating with water, and allowing to drain over several weeks to
months while measuring the capillary tension in the soil at regular intervals. This data
is then subjected to two computer curve-fitting routines to estimate the unsaturated
hydraulic conductivity. This technique is faster than the soil column method, but still
requires several weeks. It is an estimation only and strongly depends upon several
assumptions. Furthermore, this baseline technology cannot be used to set conditions
for actual experiments on the porous media.
- The UFA Method
The UFA technology consists of packing the porous media into a specially
designed titanium canister which is subjected to large fluid driving forces up to 10,000
g in an open-flow centrifugation device. A rotating seal assembly allows an ultra-low
flow pump to deliver fluid to the sample surface during rotation. Because of the large
driving forces, steady-state is reached within hours even at hydraulic conductivities as
low as 10-11 cm/s, removing the traditional time barrier to these types of experiments.
With rapid, direct measurements of transport properties possible for any porous media,
the UFA can address issues facing expedited response actions, screening tests of
formulations and material properties, and other problems needing immediate answers.
ASSUMPTIONS:
- The number of samples required to adequately characterize a site with respect
to the transport and fate of contaminants in soils and rocks has never been
quantified, but depends strongly upon the complexity of the subsurface. A
conservative estimate is two samples per geologic unit. The number of soil and
rock units underlying the DOE Complex, together with their heterogeneities and
lateral discontinuities, makes the number of samples needing characterization in
the tens of thousands. This large number of samples requires rapid and cost effective techniques of analysis if DOE sites are to be adequately characterized
and remediated over the next 10 years.
- No sampling costs or costs of aqueous chemical analyses were included as
these will be unaffected by the technology used.
ANALYSIS:
Comparisons of costs and time for the UFA method and baseline technologies are
given in the Cost Comparisons Between Baseline and UFA Technologies Table. Information on traditional soil columns and curve-fitting estimations
comes from standard references to the techniques, (1) and (2), from our own
experience with these techniques, and from price lists of soil testing laboratories in the
western United States of which the testing lab of Westinghouse Hanford Company is a
competitive representation. No one has ever used traditional soil columns to measure
hydraulic conductivities down to 10-10 cm/s, but it is conservatively estimated to
require over 20 years. The cost estimate for an experiment that long is very difficult
and will surely exceed the conservative $20K given in the Cost Comparisons Between Baseline and UFA Technologies Table. Note that the baseline
technologies cannot be used for certain applications (shown as NP in the Cost Comparisons Between Baseline and UFA Technologies Table), e.g.,
pore water extraction, and the estimation techniques are not experimental techniques
and so cannot obtain experimental data for applications such as chemical retardation
or non-aqueous phase liquid transport experiments.
Information on the UFA comes from our UFA Laboratory where the technique was
developed and is discussed in references (3) and (4). Capital costs come from actual
purchases, and maintenance costs come from actual experience.
PERSPECTIVES:
- The major benefit of the UFA technology is rapid, direct measurement of fluid
transport properties, and, therefore, improved predictive capabilities of contaminant
migration, greater probability of choosing successful restoration strategies, improved
remediation schedules, and a reduced need in the future for lengthy experimental
programs. This is difficult to quantify in terms of cost savings, but the inability to
adequately determine these types of information in the past has been cited as a
primary reason for our inability to remediate, or even evaluate, large contaminated
sites.
- A major cost-benefit is the ability of the UFA method to obtain data on materials and
situations not possible with baseline methods. Some limitations of the baseline
technologies occur during applications to experiments such as chemical retardation of
contaminants, e.g., radionuclides, heavy metals, and organics, which cannot be
carried out under field conditions. Major time and cost savings occur with the UFA
because baseline technologies take so long to reach steady-state at low water
contents before the chemical experiments even begin. Maintaining control of the
boundary conditions and chemistry over the years required to run an unsaturated
retardation experiment, as an example, for uranium at 5% water, content is prohibitive.
Yet the UFA can perform the same experiment in a few weeks, allowing great control
over experimental conditions. In addition, extracting pristine pore water from highly
unsaturated or impermeable samples has never been possible without significantly
altering the chemical compositions as occurs with attempting to extract by squeezing
or suction. However, the UFA can extract pore waters from highly unsaturated and
impermeable materials without any chemical alteration and can achieve excellent
yields, e.g., 95% from a sand at 3% water content.
APPLICABILITY:
As mentioned above, it is difficult to determine the number of samples across the DOE
Complex that require characterization, but a conservative estimate can be placed at
about 10,000. The UFA technology is essential if this number of samples are to be
characterized over the next 10 years. Traditional methods cannot complete this task in
that time frame or with the necessary degree of accuracy. However, 10 UFAs
operating over 5 years could characterize the transport properties of the entire DOE
Complex and provide the necessary information for any successful site restoration
strategy and response actions well into the future. Total costs, including capital, for
these 5 years would not exceed $10 million dollars. The alternative is to use the
baseline methods at other laboratories, a sufficient number of which do not exist at
this time. Gearing those labs up to speed in five years would cost in excess of
$50 million dollars, and there is no gaurantee that the data collection could be
achieved in 5 years.
REFERENCES:
(1) Klute, A. 1986. Methods of Soil Analysis, Second Edition, American Society of Agronomy, Inc., Madison, WI.
(2) van Genuchten, M. Th., F. J. Leij, and L. J. Lund. 1992. Indirect Methods for Estimating the Hydraulic Properties of Unsaturated Soils, University of California, Riverside, CA.
(3) Conca, J. L. and J. V. Wright (1992) "A New Technology for Direct Measurements of Unsaturated Transport", Proc. of the Nuclear and Hazardous Waste Management Spectrum '92 Meeting, American Nuclear Society, vol. 2, p. 1546-1555.
(4) Conca, J. L. and J. V. Wright (1992) "Flow and Diffusion in Unsaturated Gravel, Soil and Whole Rock", Applied Hydrogeology, vol. 1, p. 5-24.
©1996-12 UFA Ventures Inc.